Oniyebiye Crystal Growth Furnace KY Kyropoulos Ọna fun Sapphire Wafer ati Ṣiṣejade Window Optical

Oniyebiye Crystal Growth Furnace KY Kyropoulos Ọna fun Sapphire Wafer ati Ṣiṣejade Window Opitika Aworan Ifihan

Apejuwe kukuru:

Awọn ohun elo idagbasoke oniyebiye kirisita yii nlo ọna Kyropoulos (KY) asiwaju agbaye, ti a ṣe apẹrẹ pataki fun iwọn-iwọn ila-nla, idagbasoke oniyebiye-kekere-kekere. Ọna KY n jẹ ki iṣakoso kongẹ ti fifa irugbin gara, iyara yiyi, ati awọn iwọn otutu, gbigba idagba ti awọn kirisita oniyebiye to awọn inṣi 12 (300 mm) ni iwọn ila opin ni awọn iwọn otutu giga (2000-2200°C). Awọn ọna ọna XKH's KY jẹ lilo pupọ ni iṣelọpọ ile-iṣẹ ti 2–12-inch C/A-plane wafers oniyebiye ati awọn ferese opiti, ni iyọrisi iṣelọpọ oṣooṣu ti awọn ẹya 20. Ohun elo naa ṣe atilẹyin awọn ilana ṣiṣe doping (fun apẹẹrẹ, Cr³⁰ doping fun iṣelọpọ ruby) ati pese didara gara pẹlu:

Ìwọ̀n ìbílẹ̀ <100/cm²

Gbigbe> 85% @ 400-5500 nm

Fi imeeli ranṣẹ si wa

Awọn ẹya ara ẹrọ

Ilana Ṣiṣẹ

Ilana ipilẹ ti ọna KY pẹlu yo awọn ohun elo aise giga-mimọ Al₂O₃ ni tungsten/molybdenum crucible ni 2050°C. Kirisita irugbin kan ti sọ silẹ sinu yo, atẹle nipa yiyọkuro iṣakoso (0.5-10 mm/h) ati yiyi (0.5–20 rpm) lati ṣaṣeyọri idagbasoke itọsọna ti awọn kirisita ẹyọkan α-Al₂O₃. Awọn ẹya pataki pẹlu:

• Awọn kirisita titobi nla (max. Φ400 mm × 500 mm)
• oniyebiye opitika-wahala kekere (pipada iwaju igbi <λ/8 @ 633 nm)
• Awọn kirisita doped (fun apẹẹrẹ, Ti³⁰ doping fun oniyebiye irawọ)

Mojuto System irinše

1. Giga-otutu yo System
• Tungsten-molybdenum apapo crucible (max. temp. 2300°C)
• Olugbona lẹẹdi agbegbe pupọ (± 0.5°C iṣakoso iwọn otutu)

2. Crystal Growth System
• Ilana fifa ti Servo (± 0.01 mm konge)
• edidi iyipo ito omi oofa (0–30 rpm ilana iyara stepless)

3. Gbona aaye Iṣakoso
• Iṣakoso iwọn otutu ominira agbegbe 5 (1800-2200°C)
Asà ooru adijositabulu (± 2°C/cm gradient)
• Vacuum & Atmosphere System
• 10⁻ Pa igbale giga
• Ar/N₂/H₂ iṣakoso gaasi adalu

4. Abojuto oye
• CCD gidi-akoko crystal iwọn ibojuwo
• Olona-spectral yo ipele erin

KY vs CZ Ọna lafiwe

Paramita	Ọna KY	Ọna CZ
O pọju. Crystal Iwon	Φ400 mm	Φ200 mm
Iwọn Idagba	5-15 mm / h	20-50 mm / h
Àìpé Àìpé	<100/cm²	500-1000/cm²
Lilo Agbara	80-120 kWh / kg	50-80 kWh / kg
Awọn ohun elo Aṣoju	Opitika windows/ o tobi wafers	LED sobsitireti / Iyebiye

Awọn ohun elo bọtini

1. Optoelectronic Windows
• Awọn ibugbe IR ologun (gbigbe> 85%@3-5 μm)
• Awọn ferese ina lesa UV (duro 200 W/cm² iwuwo agbara)

2. Semikondokito Sobsitireti
• GaN epitaxial wafers (2-8 inch, TTV <10 μm)
• Awọn sobusitireti SOI (Iru oju <0.2 nm)

3. Electronics onibara
• Gilasi ideri kamẹra foonuiyara (lile Mohs 9)
• Awọn ifihan Smartwatch (ilọsiwaju resistance ijakadi 10×)

4. Awọn ohun elo pataki
• Awọn opiti IR mimọ-giga (alafisọfidi gbigba <10⁻³ cm⁻¹)
• Awọn ferese akiyesi riakito iparun (ìfaradà: 10¹⁶ n/cm²)

Awọn anfani ti Kyropoulos (KY) Ohun elo Idagbasoke Sapphire Crystal

Kyropoulos (KY) awọn ohun elo idagbasoke okuta oniyebiye ti o da lori ọna ti nfunni awọn anfani imọ-ẹrọ ti ko ni afiwe, ti o wa ni ipo bi ojutu gige-eti fun iṣelọpọ iwọn-iṣẹ. Awọn anfani pataki pẹlu:

1. Agbara Diameter Tobi: Agbara lati dagba awọn kirisita oniyebiye to awọn inṣi 12 (300 mm) ni iwọn ila opin, ṣiṣe iṣelọpọ ikore giga ti wafers ati awọn paati opiti fun awọn ohun elo to ti ni ilọsiwaju gẹgẹbi GaN epitaxy ati awọn ferese ipele ologun.

2. Iwoye Ailewu-Low: Ṣe aṣeyọri awọn iwuwo dislocation <100/cm² nipasẹ apẹrẹ aaye igbona ti iṣapeye ati iṣakoso iwọn otutu deede, ni idaniloju iduroṣinṣin kristali ti o ga julọ fun awọn ẹrọ optoelectronic.

3. Iṣe Didara Didara: Pese gbigbe> 85% kọja ti o han si spectra infurarẹẹdi (400-5500 nm), pataki fun awọn ferese laser UV ati awọn opiti infurarẹẹdi.

4. To ti ni ilọsiwaju Automation: Awọn ẹya ara ẹrọ servo-ìṣó ise sise (± 0.01 mm konge) ati ki o se rotari edidi (0-30 rpm stepless Iṣakoso), dindinku ilowosi eniyan ati imudara aitasera.

5. Awọn aṣayan Doping rọ: Ṣe atilẹyin isọdi pẹlu awọn dopants bii Cr³⁰ (fun ruby) ati Ti³⁰ (fun irawọ sapphire), ṣiṣe ounjẹ si awọn ọja onakan ni optoelectronics ati awọn ohun ọṣọ.

6. Agbara Agbara: Imudaniloju igbona ti o dara julọ (tungsten-molybdenum crucible) dinku agbara agbara si 80-120 kWh/kg, ifigagbaga pẹlu awọn ọna idagbasoke miiran.

7. Gbóògì Scalable: Ṣe aṣeyọri iṣelọpọ oṣooṣu ti 5,000+ wafers pẹlu awọn akoko iyara iyara (ọjọ 8-10 fun awọn kirisita 30–40 kg), ti a fọwọsi nipasẹ awọn fifi sori ẹrọ agbaye ju 200 lọ.
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8. Agbara-Ipe ologun: Ṣepọ awọn apẹrẹ-itọkasi itankalẹ ati awọn ohun elo ti ko ni igbona (duro 10¹⁶ n/cm²), pataki fun aaye afẹfẹ ati awọn ohun elo iparun.
Awọn imotuntun wọnyi ṣe imuduro ọna KY bi boṣewa goolu fun iṣelọpọ awọn kirisita sapphire iṣẹ ṣiṣe giga, awọn ilọsiwaju awakọ ni awọn ibaraẹnisọrọ 5G, iṣiro kuatomu, ati awọn imọ-ẹrọ aabo.

Awọn iṣẹ XKH

XKH n pese awọn solusan turnkey okeerẹ fun awọn eto idagbasoke kristali oniyebiye, fifi sori ẹrọ ni ayika, iṣapeye ilana, ati ikẹkọ oṣiṣẹ lati rii daju isọpọ iṣẹ ṣiṣe ailoju. A fi awọn ilana idagbasoke ti a fọwọsi tẹlẹ (50+) ṣe deede si awọn iwulo ile-iṣẹ lọpọlọpọ, dinku akoko R&D ni pataki fun awọn alabara. Fun awọn ohun elo amọja, awọn iṣẹ idagbasoke aṣa jẹ ki isọdi iho (Φ200-400 mm) ati awọn eto doping ilọsiwaju (Cr/Ti/Ni), ṣe atilẹyin awọn paati opiti iṣẹ ṣiṣe giga ati awọn ohun elo sooro itankalẹ.

Awọn iṣẹ ti a ṣafikun iye pẹlu iṣelọpọ lẹhin-idagbasoke gẹgẹbi slicing, lilọ, ati didan, ti o ni kikun nipasẹ awọn ọja oniyebiye ni kikun bi awọn wafers, awọn tubes, ati awọn òfo gemstone. Awọn ẹbun wọnyi n ṣaajo si awọn apa lati ẹrọ itanna olumulo si aaye afẹfẹ. Atilẹyin imọ-ẹrọ wa ṣe iṣeduro atilẹyin ọja 24-osu ati awọn iwadii akoko gidi-akoko, ni idaniloju akoko idinku kekere ati ṣiṣe iṣelọpọ iduroṣinṣin.